Friday, 03 September 2010
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Hydraulic Accumulator

Types

Accumulators are widely used in fluid power systems as a means of storing en­ergy. Although weight and spring loaded types are sometimes used, those em­ploying a pressurised gas are preferred because of their compactness and superior performance.

There are two main types of pressurised gas filled accumulators these using piston and collapsible bladders.

Figure 1. Accumulators

As shown in Figure 1 the fluid is separated from the pressurised gas by either the bladder, Figure 1(a), or by a piston, Figure 1(b). The gas is usually nitrogen that is supplied via the gas valve with a pre-charge pressure that is determined by the pressure range required by the application.

Sealing of the piston is obviously important and there can be friction be­tween the piston and the cylinder that can affect the liquid pressure level. This problem does not arise with the bladder types and extra gas can be added by the use of separate storage gas containers.
Accumulators are typically used for:
i) The supplementation of pump flow to meet high transient flow demands.
ii) Emergency supply.
iii) Leakage compensation.
iv) Shock alleviation.
v) Compensation required for volume changes due to temperature or pressure.
vi) Simple suspension elements.
vii) Pulsation absorption.
Legislation on the use of gas filled vessels requires certain maintenance pro­cedures to be carried out which are described in the BFPA document P54 entitled: Guide to Pressurised and Transportable Gas Containers Regulations and their Application to Gas Loaded Accumulators.

Performance

The accumulator is initially charged to a pressure P0 that is set at a level lower than the minimum operating pressure Pr The pressure of the gas will vary with changes in the volume, but the relationship between these parameters will depend on the amount of heat transferred to the surroundings. It is usual to assume a polytropic expansion index for the gas, the value of which depends on the operat­ing times and the duty cycle.

 

 

Figure 2. Accumulator Pressure

The values of the polytropic indices cannot be accurately predicted and it is usual to take the value of nj as 1 (isothermal) and n2 as 7 for the gas, where this value is obtained for the expected operating temperature and pressure.

Thus equation 6 produces:  

This equation gives a conservative value for most applications. In certain cases, e.g. high or low temperatures, it may be necessary to apply a correction factor and, in those situations, information should be obtained from the manufacturer.
 
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